Bogon, there are flocked trays that can be sourced on eBay that can be used to line your box. Some people also make there own flocked trays with felt and cardboard.
Here is the newest box. It is double decked with a 20 pen capacity. John explained that the pen tray inserts are actually Parker pen trays that just happened to fit perfectly in the box. This is not the prettiest box but I think it is awesome.
More Cigar Box Pen Storage by IvanRomero, on Flickr
More Cigar Box Pen Storage by IvanRomero, on Flickr
More Cigar Box Pen Storage by IvanRomero, on Flickr
More Cigar Box Pen Storage by IvanRomero, on Flickr
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